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Leuze, Germany sensor Barcode positioning system BPS 8 SM 100-01 Product Details:
Barcode positioning system
With the barcode positioning system, the reading head moves along the barcode tape. It calculates the absolute position data in millimeters up to a maximum of 10 km during operation. The barcode tape is easy to handle and can be attached to straight sections or curves. The advantages of this system are maximum flexibility, easy installation, transparent diagnostics and a wide range of integrated interfaces. The new function availability check enables diagnostics during continuous operation.
Determine position data with millimeter accuracy using the BPS 300i barcode positioning system
Fast and accurate position detection is a prerequisite for efficient goods flow in mechanical and plant construction. Designed for use in stacker cranes, shuttles and overhead conveyor lines, the BPS 300i barcode positioning system can determine absolute positions at a maximum speed of 10 m/s over a length of 10 km.
Your benefits
l Easy fieldbus integration: The integrated fieldbus interface can be adapted to different control systems. If configuration is required, this can be done directly via the control system (e.g. GSDML file) or via a web server integrated in the device (e.g. using an SSI interface). The device can be parameterized directly via the controller. This saves you time during installation and the costs of additional connection units that would otherwise be required. In addition, no parameterization is required in the event of a replacement.
l Large performance redundancy: With a ±60 mm operating range, the system with its laser technology is highly tolerant to mechanical fluctuations. As a result, the device provides reliable position detection and maximum performance redundancy in any environment.
l Predictive Maintenance: Read quality monitoring continuously analyzes the decodability of barcodes and issues early warnings of performance degradation, thus ensuring device availability.
l Easy installation: The well-designed fixing scheme makes the device easy to install and durable. When replacing, the device can be independent of the position, that is, there is no need to recalibrate after replacement.
l Modular optional functional components:
l Various connection covers (terminal, M12, cable) can be ideally integrated into your controller
l Optional display for visualization and diagnostics
Optional optics heating for cryogenic applications.
Highlights
l Integrated Connectivity
The BPS 300i transmits position data and status information via different interfaces integrated in the device. No additional gateway is required. Communication is particularly convenient if data can be exchanged with the controller via a defined GSD/GSDML or ESI file structure.
l Integrate webConfig tool
Comprehensive diagnostics are possible via the integrated web interface, which can also be configured for remote access if required. The device can be easily parameterized using a clear and understandable graphical interface, for example using an SSI or RS 485/RS422 interface.
application
l Curve positioning of suspension conveyor line
l Quickly and accurately position the horizontal movement axis and lifting axis in the stacker
l Position detection on the operating axis of gantry crane
Compact Barcode Positioning System BPS 8
Our compact barcode positioning system BPS 8 takes up little space and reliably compensates for mechanical fluctuations thanks to its large working range. It impresses with its simple fastening mechanism and standardized M12 plug-in connection. Using the RS 232 or RS 485 interface, the system can be easily integrated into any system architecture. The BPS 8 can be equipped with a front beam exit or a deflecting mirror.
Barcode with BCB
The second basic component of the barcode positioning system is the barcode tape. This is a self-adhesive, highly flexible plastic tape with a clear barcode printed at even intervals. The tape used in this technology is strong, durable and able to withstand high mechanical loads. The imprinting of the position values as "visible text" makes operation easier. The tape, which can be up to 10,000 m long, can be easily applied along the travel route and can also be used in horizontal and vertical curves, such as those in overhead conveyor lines.
The code tape data can be delivered in individual specifications. At the same time, the tape height, tape length as well as the start and end values can be adjusted to the respective application. If the tape is still damaged, the necessary tape segments can be obtained online on the Leuze homepage and first printed out yourself. This can be done without any time delay, thus ensuring continuous availability of the plant. Then, an originally manufactured code tape can be ordered for the required tape segments.
Fail-Safe Barcode Positioning System FBPS 600i
Suitable for fail-safe position detection with devices up to performance level PLe
With the first fail-safe barcode positioning system FBPS 600i, only one sensor is required for fail-safe position detection. The device is connected to fail-safe evaluation units, such as frequency converters, via two SSI interfaces and is suitable for applications up to performance level PL e. This makes it particularly easy to implement safety functions and reduces installation and service expenditure.
Your benefits
l Only one device is needed for fail-safe position detection up to PL e
Easy implementation of security features
l Low space requirement, reduced installation work
l Short error response time of 10 ms suitable for stacker cranes
l Extremely strong, mechanically load-resistant and UV-resistant barcode tape
Wide reading range of 50 to 170 mm and sophisticated fixing solutions ensure easy installation and integration
Highlights
l Fail-safe position detection up to PL e with just one device
With the FBPS 600i, only one sensor is required for fail-safe position detection. The device is connected to the fail-safe evaluation unit, such as a frequency converter, via two SSI interfaces. In addition, the device already meets PL e / SIL 3 requirements. Safety functions can thus be implemented particularly easily and with reduced installation and service expenditure.
l Suitable for fast movement
The FBPS 600i is particularly suitable for position detection in fast movements - for example in stacker cranes. In addition, the FBPS 600i has an extremely short fault response time of only 10 ms. This allows speed profiles and handling performance to be optimized.
l Reliable operation
The FBPS 600i works particularly reliably. With each scan, several codes are read, from which the software can determine highly precise position values. Due to the tilt of the scanning beam and the movement of the device, each code is scanned at a different position. This prevents reading errors due to local contamination or damage.
The barcode tapes are also optimized for industrial use. The self-adhesive plastic tape is UV-resistant, particularly strong and abrasion-resistant and can withstand high mechanical loads. The printed position values are also easy to read and simplify operation.
l Installation is always fast and appropriate
The proven fastening concept with quick-change device makes the FBPS 600i easy to install. The device is securely fixed with easy-to-remove screws on the clamping bracket. This saves installation time and allows the device to be quickly replaced during service. In addition, the FBPS 600i can be easily integrated into the system thanks to the wide reading range of 50 to 170 mm.
application
Fail-safe position detection on stacker cranes
Require:
The existing hazards of the equipment and the necessary performance level PLr are identified through a risk assessment. This is supported by relevant standards such as EN 528 (Stacker cranes - Safety requirements). For the required fail-safe position and speed monitoring, e.g. during maintenance or when using passenger cars, fail-safe position detection is necessary.
solution:
The fail-safe barcode positioning system FBPS 600i provides fail-safe position detection with just one device. It complies with PL e / SIL 3 requirements and is therefore particularly easy to implement safety functions.
Positioning sensor
When it comes to machine parts that need to work together automatically, it is particularly important to position components and workpieces precisely down to the millimeter. Sensors with different functional principles can be used for this purpose: laser distance meters that measure against reflectors, barcode positioning systems that use red lasers to determine the position and speed of the code tape, sensors that perform optical tracking with edge detection, and ultra-precise positioning solutions based on cameras.
Leuze is an international sensor specialist in automation technology. With their curiosity and determination, our sensor experts have been committed to innovation and creating milestones in industrial automation technology for more than 60 years.
Founded in 1963, Leuze is headquartered in Owen/Teck in southern Germany. Today, more than 1,200 sensor experts from Leuze's 6 production sites and 21 sales subsidiaries, with rich experience and firm commitment, and with the full support of more than 40 international distributors, ensure that customers can achieve long-term success in the ever-changing market.
Similar models:
BPS 8 SM 102-10 BPS 8 SM 100-05 BPS 8 SM 102-05 BPS 8 SM 100-04 BPS 8 SM 102-04 BPS 8 SM 100-03 BPS 8 SM 102-03 BPS 8 SM 100-02 BPS 8 SM 102-02 BPS 8 SM 100-01 BPS 8 SM 102-01
